Calcon Systems is an automation and industrial process controls firm that specializes in process control system design/build solutions for industry. From drinking water and wastewater systems for utilities and government agencies to groundwater remediation and manufacturing automation, we offer a range of services and packaged systems to solve problems and ensure reliability.
Our expertise goes beyond control panel and electrical system design. Since 1987 we have provided complete process design/build solutions that have saved hundreds of customers money by making their processes work more efficiently.
Whether it's cutting down on city water demand, ensuring compliance with regulatory requirements, lowering electrical costs, reducing chemical demands, freeing up manpower, or replacing antiquated systems with the latest technology - we can help.
Process Controls
Calcon has completed thousands of process control system projects since the company was founded in 1987. Turn-key process control system projects are our main focus and core competence. As an organization with many years of experience solving challenging problems in a wide variety of industrial processes, we offer unmatched value to our customers by presenting options, alternatives and possible consequences that may not have been considered otherwise.
While turn-key control system projects are our main focus, we view all of the related services that we provide to our customers as part of a commitment to delivering day-to-day value and support that makes us their long-term solution provider and ensures that our technicians are familiar with their unique systems.
EcoPro Ozone Systems
EcoPro ozone sparging systems from Calcon Systems offer an automated solution to the complex process of injecting ozone gas at high-pressures in stabilized, continuous volumes for successful in-situ soil and ground water remediation.
EcoPro is quickly becoming the industry standard for remediating contaminants at gas stations, bulk terminals, dry cleaners, pipeline locations, manufacturing facilities, and underground storage tank sites. Recent design enhancements are allowing EcoPro to provide even greater value and performance, guaranteeing minimal downtime and speedy site closures.
EcoPro ozone sparging systems are fully integrated and PLC automated skids that provide a high-pressure stream of ozone gas though automated output ports. Users view and control operating pressures, the gas flow rate, the desired ozone concentration, cycle times, total ozone injection hours, total ozone injection pounds, and diagnostics for each individual port via a 6” color touch screen. The system logs alarms and historical data of operating values to a USB memory stick for importing into a spreadsheet, and color graphs of historical data trends can be viewed on-screen to track system performance. These logging features save considerable time when preparing site reports. Our unique, intuitive controls allow for a far more effective and efficient remediation system compared to any alternative solutions.
Available in standard models ranging from 0.5 lbs/day to 8.0 lbs/day ozone output, EcoPro skids feature stainless steel skid construction, stainless steel actuated ball valves (up to 30, with 8 standard), a 100,000-hour rotary screw air compressor, and proven industrial process instrumentation to maximize reliability and minimize maintenance costs with a 100% duty cycle rating.
Calcon Systems designs and assembles each of these systems and backs their performance with their superior technical and in-field service. Standard designs can be tailored to unique site needs on an individual basis, and we always welcome custom specification requests.
Features:
- Complete turn-key systems
- Advanced PLC automation
- 100% duty cycle
- Operated via an integrated color industrial touch-screen operator interface
- Small space requirement
- Integrated KAESER rotary screw air compressor package
- Stainless steel skid or trailer configurations available
- Standard designs from 0.5 to 8.0 lbs/day ozone output, custom systems available for any ozone output level (20+ lbs/day)
- From 8 to 32 automated outputs (valves/well connection points)
- Internet connection ready, and Cellular Telemetry available optionally
- Data logging to flash drive for easy data collection
- We will gladly tailor our standard designs for your unique project needs.