BUCYRUS COPPER KETTLE WORKS, LTD.

Bucyrus Copper Kettle Works, Ltd. is unusual in many respects; it has a name few people can pronounce and even fewer can spell. But what makes Bucyrus Copper Kettle Works truly unique is the continued tradition of handmade copper items in the same location at 119 South Walnut Street in Bucyrus, Ohio for more than 140 years.The copper trade began at our location as an outgrowth of the hardware store immediately west of our shop on South Sandusky Avenue, run by two of Bucyrus’s earliest families. During the summer and early fall of each year, there was a demand at the hardware store for apple butter kettles, which had to be purchased for resale from the Schaum Brothers of Lancaster, Pennsylvania. After a study of these kettles, the partners decided that the hardware store’s tinsmiths could be retrained as coppersmiths and the store could manufacture their own kettles, thus shrinking the supply line and being in complete control of their inventory.

 To that end, two coppersmiths were brought in from Pennsylvania, settled in homes with their families, and began to train the tinsmiths. Before long, the store’s tinsmiths became coppersmiths, and the store began selling their own apple butter kettles in 1874. After five years, the partnership was dissolved, but one of the partners formed a new company in 1879 and continued making kettles at the South Walnut Street location. Soon after the new business started, a poor apple year in 1880 led to an expansion of the product line to include not only Apple Butter Kettles, but Swiss Cheese Kettles and bowls for Tympani drums.The most dramatic change in the business came with the arrival of electricity. In 1912, electrically driven motors for the hammering, done previously by hand, made production faster, and certainly easier for the coppersmiths.

The production line of the business changed again when Swiss cheese makers turned to stainless steel equipment for cheese making. The company responded by replacing the making of Swiss Cheese Kettles with the production of Candy Kettles designed for making caramel corn and sugar corn. Later, copper items were made to be used in homes primarily for decorative purposes. Available now are hammered copper items such as old fashioned coal hods and shovels, flat bottom kettles in sizes from 4 quarts to 15 gallons, decorative bowls, round and oval wastebaskets, and preserve kettles, skimmers and ladles. A most highly prized item is the miniature cheese kettle made entirely by hand.

For the past fourteen years, Steve Schifer, a highly skilled coppersmith who began working with the company in 1976, has been working with various designers, including an architectural landscaping firm in Washington DC, in the creation of decorative copper pieces and fountains for gardens. Steve not only produced the fountains, but installed them, including an installation in the courtyard of a Georgetown townhouse and another at a seaside residence in Buzzard Bay, Massachusetts.